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PR01/02/03
Vishay BCcomponents
Power Metal Film Resistors
FEATURES
* High power in small packages (1 W/0207 size to 3 W/0617 size) * Different lead materials for different applications * Defined interruption behaviour * Lead (Pb)-free solder contacts * Pure tin plating provides compatibility with lead (Pb)-free and lead containing soldering processes * Compatible with "Restriction of the use of Hazardous Substances" (RoHS) directive 2002/95/EC (issue 2004)
APPLICATIONS
* All general purpose power applications A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper or copper-clad iron are welded to the end-caps. The resistors are coated with a red, nonflammable lacquer which provides electrical, mechanical and climatic protection. This coating is not resistant to aggressive fluxes. The encapsulation is resistant to all cleaning solvents in accordance with "MIL-STD-202E, method 215", and "IEC 60068-2-45".
TECHNICAL SPECIFICATIONS
VALUE DESCRIPTION Resistance range2) Resistance tolerance and series Maximum dissipation at Tamb = 70 C: R<1 1R Thermal resistance (Rth) Temperature coefficient Maximum permissible voltage Basic specifications Climatic category (IEC 60068) Stability after: load climatic tests soldering Notes 1. 1 % tolerance is available for Rn-range from 1 R upwards. 2. Ohmic values (other than resistance range) are available on request. 3. R value is measured with probe distance of 24 1 mm using 4- terminal method. www.vishay.com 98 For technical questions, contact: ff3dresistors@vishay.com Document Number: 28729 Revision: 14-Aug-06 R max.: (5 % R + 0.1 ) R max.: (3 % R + 0.1 ) R max.: (1 % R + 0.05 ) 350 V 0.6 W 1W 135 K/W 1.2 W 2W 75 K/W - 1.3 W 115 K/W 250 x 500 V IEC 60115-1 and 60115-4 55/155/56 10-6/K 750 V 1.6 W 3W 60 K/W - 2.5 W 75 K/W PR01 0.22 to 1 M PR02 Cu-lead 0.33 to 1 M FeCu-lead 1 to 1 M Cu-lead 0.68 to 1 M PR03 FeCu-lead 1 to 1 M
1 % (E24, E96 series); 5 % (E24 series); see note 1
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12NC INFORMATION
The resistors have a 12-digit numeric code starting with 23 For 5 % tolerance: * The next 7 digits indicate the resistor type and packing * The remaining 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value - The last digit indicates the resistance decade For 1 % tolerance: * The next 6 digits indicate the resistor type and packing * The remaining 4 digits indicate the resistance value: - The first 3 digits indicate the resistance value - The last digit indicates the resistance decade Last Digit of 12NC Indicating Resistance Decade
RESISTANCE DECADE 0.22 to 0.91 1 to 9.76 10 to 97.6 100 to 976 1 to 9.76 k 10 to 97.6 k 100 to 976 k 1 M LAST DIGIT 7 8 9 1 2 3 4 5
12NC Example The 12NC for resistor type PR02 with Cu leads and a value of 750 with 5 % tolerance, supplied on a bandolier of 1000 units in ammopack, is: 2306 198 53751.
12NC - resistor type and packaging1). Preferred types in bold
ORDERING CODE 23.. ... ..... (BANDOLIER) TYPE LEAD (mm) TOL (%) AMMOPACK RADIAL TAPED 4000 units - 06 197 03... - - - - - - 3000 units - - 22 197 2.... 06 198 03... - - - - 52 mm 5000 units 22 196 1.... 22 193 14... - - - - - - STRAIGHT LEADS 52 mm 63 mm 1000 units 500 units 06 191 2.... - 06 197 53... - 22 197 1.... - 06 198 53... - 22 194 54... - - 22 195 14... - 06 199 6... - 22 195 54... REEL 52 mm 5000 units 06 191 5.... 06 197 23... 06 192 5.... 06 198 23... - - - -
PR01 PR02
Cu 0.6 Cu 0.8 FeCu 0.6 Cu 0.8 FeCu 0.6
PR03
1 5 1 5 5 5 1 5
Note 1. Other packaging versions are available on request.
12NC - resistor type and packaging. Preferred types in bold
TYPE LEAD (mm) Cu 0.6 FeCu 0.6 Cu 0.8 FeCu 0.6 FeCu 0.8 Cu 0.8 FeCu 0.6 FeCu 0.8 TOL (%) 5 5 5 5 5 5 5 5 ORDERING CODE 23.. ... ..... (LOOSE IN BOX) DOUBLE KINK PITCH = 25.4 (mm) PITCH1)2)3) 500 units 1000 units 500 units - - - - 22 193 53...1) - - - - - - - - - 22 194 63...2) 22 195 23... - - 22 195 83... - - - - 22 195 63...3)
PR01 PR02
PR03
PITCH = 17.8 (mm) 1000 units 22 193 03... 22 193 43... 22 194 23... 22 194 83... - - - -
Notes 1. PR01 pitch 12.5 mm. 2. PR02 pitch 15.0 mm. 3. PR03 pitch 20.0 mm, with reversed kinking direction as opposed to the drawing for the type with double kink figure.
Document Number: 28729 Revision: 14-Aug-06
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PR01/02/03
Vishay BCcomponents
Power Metal Film Resistors
PART NUMBER
PART NUMBER: PR02000201001JA100
P
R
0
2
0
WIRE TYPES
0
0
2
0
1
0
0
1
J
A
1
0
0
MODEL/SIZE PR0100 PR0200 PR0300
SPECIAL CHARACTER 0 = neutral Z = value overflow (Special)
TCR/MATERIAL 0 = standard
VALUE 3 digit value 1 digit multiplier Multiplier: 7 = *10-3 8 = *10-2 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 5 = *105 A1 PACKAGING1) A1 A5
TOLERANCE F=1% G=2% J=5%
PACKAGING1) N4 N3 A5 A1 AC R5 L1 DC K1 B1 PC
SPECIAL The 2 digits are used for all special parts. 00 = standard
1 = Cu 0.6 2 = Cu 0.8 3 = FeCu 0.6 4 = FeCu 0.8
PRODUCT DESCRIPTION: PR02 5 % A1 1K0 PR02 MODEL/SIZE PR01 PR02 PR03
1)
5% TOLERANCE 1% 2% 5%
1K0 RESISTANCE VALUE 1K0 = 1 K 4K75 = 4.75 K
Please refer to table PACKAGING for details.
PACKAGING
CODE N4 N3 A5 A1 AC R5 L1 DC K1 B1 PC PIECES 4000 3000 5000 1000 500 5000 1000 500 1000 1000 500 DESCRIPTION Bandolier in ammopack radial taped Bandolier in ammopack radial taped Bandolier in ammopack straight leads 52 mm Bandolier in ammopack straight leads 52 mm Bandolier in ammopack straight leads 63 mm Bandolier on reel straight leads 52 mm Loose in box with Double Kink, pitch 17.8 mm Loose in box with Double Kink, pitch 25.4 mm Loose in box with Double Kink, pitch 12.5 mm Loose in box with Double Kink, pitch 15.0 mm Loose in box with Double Kink, pitch 20.0 mm MODEL/SIZE PR01 PR02 PR01 PR01, PR02 PR03 PR01, PR02 PR01, PR02 PR03 PR01 PR02 PR03
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PR01/02/03
Power Metal Film Resistors
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DIMENSIONS
L1
d D L2
Type with straight leads
DIMENSIONS - straight lead type and relevant physical dimensions; see straight leads outline
TYPE PR01 PR02 PR03 D MAX. (mm) 2.5 3.9 5.2 L1 MAX. (mm) 6.5 10.0 16.7 L2 MAX. (mm) 8.5 12.0 19.5 d (mm) Cu 0.58 0.05 0.78 0.05 0.78 0.05 FeCu 0.58 0.05 0.58 0.05
P1 0.5
D
P1 0.5
L1 L2
8+2 4.5 + 1 0 d b1 b2
P2 3
S
B 0.07
Type with double kink
Dimensions in millimeters
DIMENSIONS - double kink lead type and relevant physical dimensions; see double kinked outline
TYPE LEAD STYLE Cu double kink large pitch PR01 double kink small pitch double kink large pitch PR02 double kink small pitch double kink large pitch PR03 double kink small pitch 0.78 0.05 1.30 + 0.25/- 0.20 2.15 + 0.25/- 0.20 0.78 0.05 0.78 0.05 0.58 0.05 1.30 + 0.25/- 0.20 1.10 + 0.25/- 0.20 1.65 + 0.25/- 0.20 1.65 + 0.25/- 0.20 5.2 22.0 20.0 2 1.0 0.78 0.05 0.58 0.05 0.58 0.05 1.10 + 0.25/- 0.20 1.10 + 0.25/- 0.20 1.45 + 0.25/- 0.20 1.45 + 0.25/- 0.20 3.9 15.0 25.4 15.0 25.4 2 2 1.0 1.0 0.58 0.05 d (mm) FeCu 0.58 0.05 b1 (mm) 1.10 + 0.25/- 0.20 b2 (mm) 1.45 + 0.25/- 0.20 2.5 12.5 17.8 12.5 17.8 2 2 0.8 0.8 D MAX. (mm) P1 (mm) 17.8 P2 (mm) 17.8 S MAX. (mm) 2 B (mm) 0.8
Document Number: 28729 Revision: 14-Aug-06
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Power Metal Film Resistors
MOUNTING
MASS (g) 21.2 20.7 50.4 40.6 49.6 119.2 107.9 118.5
MASS PER 100 UNITS
TYPE PR01 Cu 0.6 mm PR01 FeCu 0.6 mm PR02 Cu 0.8 mm PR02 FeCu 0.6 mm PR02 FeCu 0.8 mm PR03 Cu 0.8 mm PR03 FeCu 0.6 mm PR03 FeCu 0.8 mm
The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines.
MOUNTING PITCH
TYPE PR01 LEAD STYLE straight leads radial taped double kink large pitch double kink small pitch PR02 straight leads radial taped double kink large pitch double kink small pitch PR03 straight leads double kink large pitch double kink small pitch Note 1. Recommended minimum value. PITCH mm 12.51) 4.8 17.8 12.5 15.01) 4.8 17.8 15.0 23.01) 25.4 20.0 e 51) 2 7 5 61) 2 7 6 91) 10 8
MARKING
The nominal resistance and tolerance are marked on the resistor using four colored bands in accordance with IEC publication 60062, "Color codes for fixed resistors".
OUTLINES
The length of the body (L1) is measured by inserting the leads into holes of two identical gauge plates and moving these plates parallel to each other until the resistor body is clamped without deformation ("IEC publication 60294").
FUNCTIONAL DESCRIPTION PRODUCT CHARACTERIZATION
Standard values of nominal resistance are taken from the E96/E24 series for resistors with a tolerance of 1 % or 5 %. The values of the E96/E24 series are in accordance with "IEC publication 60063".
FUNCTIONAL PERFORMANCE
P (W) 1.00 0.75 0.50 155 C 0.25 Tm (C)
00 h 0 h
h
Tamb = 40 C
70 C 100 C 125 C
P (W)
2.00 1.50 1.00
Tamb = 40 C
70 C 100 C 125 C 155 C
0.50
205 C
10 0 00 0 h 00
10
Tm (C)
h
00 h
220 C
1
0 00
10 00
10
00
< < 3 1 k 0k >3 0k
0 10
< < 3 1 k 9 > 3 k 9k
10
5.0
2.0
1.0
0.5
0.2 0.1 % R
10
5.0
2.0
1.0
0.5
0.2 0.1 % R
PR01 Drift nomogram
3.00 2.25 1.50 0.75 250 C Tamb = 40 C 70 C 100 C 125 C 155 C
PR02 Drift nomogram
P (W)
LIMITING VALUES
TYPE PR01 LEAD MATERIAL Cu Cu FeCu Cu FeCu RANGE R<1 1R R<1 1R 1R R<1 1R 1R LIMITING VOLTAGE1) (V) 350 500 750 LIMITING POWER (W) 0.6 1.0 1.2 2.0 1.3 1.6 3.0 2.5
Tm (C)
10 0 0h 00 10 0 h 0 10 00 0h
PR02 PR03
<1 5 k 1k >5 1k
10
5.0
2.0
1.0
0.5
0.2 0.1 % R
PR03 Drift nomogram
Note 1. The maximum voltage that may be continuously applied to the resistor element, see "IEC publication 60115-1". The maximum permissible hot-spot temperature is 205 C for PR01, 220 C for PR02 and 250 C for PR03. Document Number: 28729 Revision: 14-Aug-06
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Power Metal Film Resistors
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The power that the resistor can dissipate depends on the operating temperature.
Pmax (%Prated) 100
50
0 - 55
0
50
70
100 Tamb (C)
155
Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb)
Derating
103 Pmax (W) 102 100 50 20 10 5 2 1 tp/ti = 1000 500 200
10
10 -1 10 -6
10 -5
10 -4
10 -3
10 -2
10 -1 ti (s)
1
PR01 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti)
1200 V max (V) 1000
800
600
400
200
0 10-6
10 -5
10 -4
10 -3
10 -2
10 -1
t i (s)
1
PR01 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti)
Pulse Loading Capabilities
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10 3 P max (W) 10 2 100 50 20 10 10 5 2 tp/ti = 1000 500 200
1
10 -1 10 -6
10 -5
10 -4
10 -3
10 -2
10 -1
t i (s)
1
PR02 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti)
1700 V max (V) 1500
1300
1100
900
700
500 -6 10
10
-5
10
-4
10
-3
10
-2
10
-1
1 t i (s)
PR02 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti)
10 P max (W)
4
10
3
tp/ti = 1000 500 100 50 20 10 5 200
10
2
10
2
1 -6 10
10
-5
10
-4
10
-3
10
-2
10
-1
ti
1 (s)
PR03 Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti)
Pulse Loading Capabilities
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Power Metal Film Resistors
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2400 V max (V) 2000
1600
1200
800
400
0 -6 10
10
-5
10
-4
10
-3
10
-2
10
-1
t i (s)
1
PR03 Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti)
Pulse Loading Capabilities
10 2 t (s)
10 2 t (s)
10
10
1
1
10 -1 0 10
10 -1
20
30
40 50 P overload (W)
0
10
20
30
40 50 Poverload (W)
PR01 Time to interruption as a function of overload power for range: 0 R 22 Rn < 1 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
10 2 t (s)
PR01 Time to interruption as a function of overload power for range: 1 R Rn 15 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
10 2 t (s)
10
10
1
1
10-1
10 -1
0
10
20
30
40 50 Poverload (W)
0
20
40
60
80 100 120 P overload (W)
PR01 Time to interruption as a function of overload power for range: 16 R Rn 560 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
PR02 Time to interruption as a function of overload power for range: 0.33 R Rn < 5 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
Interruption Characteristic
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10 2 t (s)
Power Metal Film Resistors
10 2 t (s)
10
10
1
1
10-1 0 20
10 -1
40
60
80 100 120 P overload (W)
0
20
40
60
80 100 120 Poverload(W)
PR02 Time to interruption as a function of overload power for range: 5 R Rn < 68 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
PR02 Time to interruption as a function of overload power for range: 68 R Rn 560 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
Interruption Characteristics
10 2 t (s)
200 T (K) 160
10
120
80
1
40
10 -1
0
0 50 100 150 200 250 Poverload (W)
0
0.4
0.8
P (W)
1.2
PR03 Time to interruption as a function of overload power for range: 0.68 R Rn 560 R This graph is based on measured data under constant voltage conditions; the data may deviate according to the applications.
100 T (K) 80
O 0.6 mm Cu-leads PR01 Hot-spot temperature rise (T) as a function of dissipated power.
200 T (K) 160
60
120
40
15 mm 20 mm 25 mm
80
20
40
0 0 0.4 0.8
0 P (W) 1.2 0 0.4 0.8
O 0.6 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR01 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
O 0.6 mm FeCu-leads
P (W)
1.2
PR01 Hot-spot temperature rise (T) as a function of dissipated power.
Application Information
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100 T (K) 80
200 T (K) 160
60
120
40
15 mm 20 mm 25 mm
80
20
40
0 0 0.4 0.8 P (W) 1.2
0 0 0.8 1.6
O 0.6 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR01 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
100 T (K) 80 15 mm
O 0.8 mm Cu-leads
P (W)
2.4
PR02 Hot-spot temperature rise (T) as a function of dissipated power.
240 T (K) 200
160
60 20 mm
120
40 25 mm
80
20
40
0 0 1 P (W) 2
0 0 0.8 1.6 P (W) 2.4
O 0.8 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
100 T (K) 80
O 0.6 mm FeCu-leads PR02 Hot-spot temperature rise (T) as a function of dissipated power.
240 T (K) 200
160
60 15 mm
120
40 20 mm
80
25 mm 20
40
0 0 1 P (W) 2
0 0 1 P (W) 2
O 0.6 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
O 0.8 mm FeCu-leads PR02 Hot-spot temperature rise (T) as a function of dissipated power.
Application Information
Document Number: 28729 Revision: 14-Aug-06 For technical questions, contact: ff3dresistors@vishay.com www.vishay.com 107
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100 T (K) 80 15 mm 60 20 mm 25 mm 40
80 120
Power Metal Film Resistors
200 T (K) 160
20
40
0 0 0.8 1.6 P (W) 2.4
0 0 1 2
O 0.8 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR02 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
100 T (K) 80 15 mm
O 0.8 mm Cu-leads
P (W)
3
PR03 Hot-spot temperature rise (T) as a function of dissipated power.
240 T (K) 200
20 mm 60
160
120
25 mm 40
80
20
40
0 0 1 2
0
O 0.8 mm Cu-leads Minimum distance from resistor body to PCB = 1 mm PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
100 T (K) 80 10 mm
P (W)
3
0
1
2
O 0.6 mm FeCu-leads
P (W)
3
PR03 Hot-spot temperature rise (T) as a function of dissipated power.
240 T (K) 200
160
60 15 mm
120
20 mm 40
80
25 mm 20
40
0 0 1 2
0
P (W) 3
0
1
2
O 0.6 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
O 0.8 mm FeCu-leads
P (W)
3
PR03 Hot-spot temperature rise (T) as a function of dissipated power.
Application Information
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100 T (K) 80 15 mm 60 20 mm 40
20
0 0 0.8 1.6 2.4 P (W) 3.2
O 0.8 mm FeCu-leads Minimum distance from resistor body to PCB = 1 mm PR03 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.
10 2 Z R 10 Rn = 1
1
Rn = 24 Rn = 12 k
10-1
Rn = 100 k
10-2 10-1
1
10
10 2
f (MHz)
10 3
PR01 Impedance as a function of applied frequency
120 (deg) Rn = 1 80
40
Rn = 24
0
- 40
Rn = 12 k
Rn = 100 k - 80 10-1 1 10 10 2 f (MHz) 10 3
PR01 Phase angle as a function of applied frequency
Application Information
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10 2 Z R 10 Rn = 1.2
Rn = 10 1
Rn = 22 k 10-1 Rn = 124 k
10-2 10-1
1
10
10 2
f (MHz)
10 3
PR02 Impedance as a function of applied frequency
120 (deg) Rn = 1.2 80 Rn = 10 40
0
- 40 Rn = 22 k - 80 Rn = 124 k
- 120 10-1
1
10
10 2
f (MHz)
10 3
PR02 Phase angle as a function of applied frequency
10 2 Z R Rn = 1.5 10 Rn = 18 1
Rn = 1.3 k
10-1
Rn = 20 k
Rn = 100 k 10-2 1 10 10 2 10 3
f (MHz)
PR03 Impedance as a function of applied frequency
Application Information
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90 (deg) 60
Rn = 1.5 Rn = 18
30
0 Rn = 1.3 k - 30
- 60 Rn = 20 k Rn = 100 k 1 10 10 2 f (MHz) 10 3
- 90
PR03 Phase angle as a function of applied frequency
Application Information TESTS AND REQUIREMENTS
Essentially all tests are carried out in accordance with the schedule of "IEC publication 60115-1", category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication 60068-2, "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmospheric conditions according to "IEC 60068-1", subclause 5.3. In the Test Procedures and Requirements table, tests and requirements are listed with reference to the relevant clauses of "IEC publications 60115-1 and 60068-2"; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. All soldering tests are performed with mildly activated flux.
TEST PROCEDURES AND REQUIREMENTS
IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS
TESTS IN ACCORDANCE WITH THE SCHEDULE OF IEC PUBLICATION 60115-1 4.4.1 4.4.2 visual examination dimensions (outline) gauge (mm) applied voltage (+ 0/- 10 %): R < 10 : 0.1 V 10 R < 100 : 0.3 V 100 R < 1 k: 1 V 1 k R < 10 k: 3 V 10 k R < 100 k: 10 V 100 k R < 1 M: 25 V R = 1 M: 50 V thermal shock: 3 s; 350 C; 3 mm from body isopropyl alcohol or H2O followed by brushing in accordance with "MIL 202 F" 2 s; 235 C maximum voltage 500 V (RMS) during 1 minute; metal block method no holes; clean surface; no damage see Straight & Kinked Dimensions tables
4.5
resistance (refer note on first page for measuring distance)
R - Rnom: max. 5 %
4.18 4.29
20 (Tb) 45 (Xa)
resistance to soldering heat component solvent resistance
R max.: (1 % R + 0.05 ) no visual damage
4.17 4.7
20 (Ta)
solderability voltage proof on insulation
good tinning; no damage no breakdown or flashover
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TEST PROCEDURES AND REQUIREMENTS
IEC 60115-1 CLAUSE 4.16 4.16.2 4.16.3 4.16.4 4.20 4.22 IEC 60068-2 TEST METHOD 21 (U) 21 (Ua1) 21 (Ub) 21 (Uc) 29 (Eb) 6 (Fc) TEST robustness of terminations: tensile all samples bending half number of samples torsion other half of samples bump vibration PROCEDURE REQUIREMENTS
load 10 N; 10 s load 5 N; 4 x 90 3 x 360 in opposite directions 3 x 1500 bumps in three directions; 40 g frequency 10 to 500 Hz; displacement 1.5 mm or acceleration 10 g; three directions; total 6 hours (3 x 2 hours) 30 minutes at LCT and 30 minutes at UCT; 5 cycles
number of failures: < 1 x 10-6 number of failures: < 1 x 10-6 no damage R max.: (0.5 % R + 0.05 ) no damage R max.: (0.5 % R + 0.05 ) no damage R max.: (0.5 % R + 0.05 )
4.19
14 (Na)
rapid change of temperature
no visual damage PR01: R max.: (1 % R + 0.05 ) PR02: R max.: (1 % R + 0.05 ) PR03: R max.: (2 % R + 0.05 )
4.23 4.23.3 4.23.6
30 (Db) 30 (Db)
4.24.2 4.25.1 4.8.4.2
3 (Ca)
climatic sequence: damp heat (accelerated) 1st cycle damp heat (accelerated) remaining cycles damp heat (steady state) (IEC) endurance (at 70 C) temperature coefficient
6 days; 55 C; 95 to 98 % RH 56 days; 40 C; 90 to 95% RH; loaded with 0.01 Pn (IEC steps: 4 to 100 V) 1000 hours; loaded with Pn or Vmax; 1.5 hours on and 0.5 hours off at 20/LCT/20 C and 20/UCT/20 C (TC x 10-6/K)
Rins min.: 103 M R max.: (3 % R + 0.1 ) Rins min.: 1000 M R max.: (3 % R + 0.1 ) R max.: (5 % R + 0.1 ) 250
OTHER TESTS IN ACCORDANCE WITH IEC 60115 CLAUSES AND IEC 60068 TEST METHOD 4.17 20 (Tb) solderability (after ageing) insulation resistance pulse load 8 hours steam or 16 hours 155 C; leads immersed 6 mm for 2 0.5 s in a solder bath at 235 5 C maximum voltage (DC) after 1 minute; metal block method good tinning ( 95 % covered); no damage Rins min.: 104 M see Pulse Load Capabilities graphs
4.6.1.1 see 2nd amendment to IEC 60115-1, Jan. '87
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Document Number: 28729 Revision: 14-Aug-06
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